Key Features of Electronic Ear for Ball Mill Optimization

• Reliable detection of load variations: The loading conditions in the grinder interior, such as under-loading, over-loading, etc. are detected and alarm is sounded when abnormal operation in detected.
• Early and dependable detection of abnormal operations: Such abnormal operations as clogging coated grinding balls, etc.
• Increased Production: The optimum raw material input flow changes depending on the grains, grindability, temperature, etc. of the raw material.
• Reduced energy requirement: Along with an increased production, as shown in the photographs on next page, the bucket elevator power consumption and the flow rate of return powder from the separator are established.
• Improved and stabilized product quality: Because the grinding system load is kept at the optimum value, the product grain variations are minimized, thus realized stabilized product quality. The simplest model available for this function is Model SM is Model SFM.
• Complete operator-less operation: Raw material input flow rate is automatically maintained at the optimum value, and various alarms are sounded and displayed, which realizes complete operator-less operation.
• Energy Reduction,
• Saving Labour,
• Improving quality,
• Improving production,
• Complete Automation
• Trouble Detection and
• Alarming clogging at all, in various types of grinding machines; from small ball mills for fine ceramics to huge grinders for cement industry.