Ceramic Band Heaters

Ceramic Band Heaters - Product review & product catalog of Ceramic Band Heaters from India

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Industry Focus :	Heaters, Band

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APPLICATIONS
Injection Molding, Blow Molding, Extruders, Laboratory Equipments, Rubber Industry & Various Other Plastic Processing Machinery.

3 CONSTRUCTION STYLES TO CHOOSE FROM PHP QUALITY CONSTRUCTION With Power packed features
Available in SS Power Saving Options.

Sheathing with Conserves Energy with Heating Efficiency.

Improved Upto 55 Watts per

Square inch. Special High Grade Insulators for Superior Thermal Conductivity.

Steatite Designed for Higher up to 650 Deg C.

Temperature Engineered for Longer Superior quality Nichrome wire for Uniform Temperature"life with & Maximum Amperage carrying capacity. Efficient Heat irregular surfaces in comparison to Mica Band.

Transfer even on Robust Terminal Specially Designed Protection Cap.

Junction with Available in Various Terminations

"Lead & Clamping. Expandable to fit around the Barrel OD. Easy installation and removal.

Reduces Down time for replacements.

Power Saving up to 30%

PREMIUM HEAT CONSTRUCTION
Suggested Watt Density 35 to 40 watts/sq. In
SS 304 Sheathing with 4mm thick Heat saving Thermal insulation.
Single Piece Construction.
500 mm long Insulated Metal Braided Flexible Leads, Allen Key Barrel Nut clamping with Terminal Protection Box.
Total wall thickness 12mm [approx].
Min Requirement: I.D. 60mm width 35mm
Further reduction can be obtained by using " POWER SAVER" & "POWER SAVER PLUS"

POWER SAVER CONSTRUCTION
Suggested Watt Density 40 to 45 watts/sq in.
SS 304 Sheathed with 16mm thick Twin Insulated Cover
Single Piece Construction
500 mm long insulated Metal Braided Flexible Leads Allen Key Barrel Nut clamping with Terminal Protection Box.
Total Wall thickness : 25 mm [approx.]
Min requirement: Dia 75mm, Width 75mm.
Further reduction can be obtained by using "POWER SAVER PLUS"

1. To meet the increasing demand to conserve energy by reducing power consumption; PHP has engineered an Exclusive design with Twin Thermal Insulation which helps increase lower the external sheath temp by 40-50%. The built in insulation which not only helps minimize heat dissipation but also produce a better working atmosphere. For eg ; If the Inside surface temp is approx 280 deg C then the outer Sheath Temp will be approx 145 Deg C.

2. Thermal insulation In addition to the Built-in 4mm thick heat saving insulation an extra 12mm thick flexible insulation is affixed on the external sheath to reduce power consumption.

POWER SAVER PLUS CONSTRUCTION
PHP has engineered an Robust Design to meet the increasing demand for Improved Heating Efficiency, Faster Productivity and at the same time Conserve Energy by Reducing Power Consumption, Based on the principle of radiation, conduction & convection this exclusive design comes with an Additional External HEAT OPTIMIZING Thermal Insulation apart from the Standard built in 4mm thick Insulation.. The heat generated will remain inside the gap between the heater and the Additional insulation [as shown in sketch] which not only helps conserves energy up to 30% and MORE but also helps minimize heat dissipation & lowers the external sheath temp by 60-70% dramatically improving the working atmosphere. For eg ; If the Inside surface temp is appx 280 deg C then the outer Sheath Temp will be appx 95 Deg C. In comparison to other Ceramic Heater Bands.

Suggested Watt Density 50 to 55 Watts / Sq Inch.
SS 304 Sheathed with Heat Optimizing Insulated Cover
Single Piece Construction
500 mm long insulated Metal Braided Flexible Leads Allen Key Barrel Nut clamping with Terminal Protection Box
Total Wall thickness : 45mm [12mm + 38mm Insulation] Min requirement : I.D. : 100mm, Width 75mm
STANDARD FEATURES for all CERAMIC BAND HEATERS. Terminal Junction Box.
A Specially Designed Robust Stainless Steel Terminal Junction box, [for Heater ID 100mm & above] with Hot Air Ventilators is as Std feature in all Ceramic bands that offers safety & excellent protection to exposed terminals against hazards. To simplify electrical wiring, the box has Fibre Glass Insulated - Metal Braided flexible cable mounted on Steel screw terminals connected to solid Brass bars/ nickel wire designed to provide maximum amperage carrying capacity.
Other Options available.
2PIN Male Plug Recommended upto 10 amps / 2250 W. 2. Screw Post terminals.

CLAMPING
Robust Clamping: Specially designed mounting brackets with M-6 x 45mm socket cap screw are used to securely draw the heating element assembly against the cylinder evenly & tightly across its entire width, located at 180°C from the screw terminals. Allen Key Barrel Nut Std. Size M6 X 45mm

OPTIONAL FITTINGS & ACCESSORIES
To avoid contamination with the element & also provide even heat transfer on to the cylinders, inner SS sheathed Protection sleeve can be provided at an extra cost if required.

TWO PIECE CONSTRUCTION
Available on any screw and lead termination or clamping variation.
Two piece band heaters are normally rated at half the total wattage & full line voltage.

While place order Specify - Model [type of construction], Inner Diameter, Width, Watts, Volts, Model, Type of Clamping, Type of terminal & location Size & Location of thermocouple holes & "U" slots [if any], Wattage and voltage on 2 piece [per half], Inner Protection sleeve [if required], Quantity.
Please Note In case of "U" Slots & more than one Thermocouple / Mounting holes, please provide dimensional sketch,

Supplier's Contact Details

Supplier Name :	Pratik Heat Products Pvt. Ltd.

Address :	11/12, Tankiwala Industrial Estate, Steel Made Compound, Marol, Andheri(e) Mumbai - 400059, Maharashtra, India.
Telephone No. :	+91-22-29200183 / 29200189 / 29204284

Fax No. :	+91-22-2925 4309

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